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  • Exam Name: IASSC Lean Six Sigma - Black Belt
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ICBB Practice Exam Questions with Answers IASSC Lean Six Sigma - Black Belt Certification

Question # 6

Fractional Factorial designs are used to reduce the time and cost of experiments because the ____________ has been lowered.

A.

Number of data measurement points

B.

Number of runs

C.

People involved

D.

Output summary

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Question # 7

Relative to a Design of Experiments the term ________________ refers to variables being a linear combination of each other.

A.

Mirror Image

B.

Directly Parallel

C.

Collinear

D.

None of the above

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Question # 8

What is the Ppk of a process with a spread of 24 units, an average of 68, an upper limit of 82 and a lower limit of 54?

A.

1.68

B.

2.00

C.

4.00

D.

4.42

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Question # 9

A Belt has determined that the inventory of repair parts at a rework station can be reduced by 45%. According to Cost of Poor Quality (COPQ) definitions inventory reduction would be considered _______________.

A.

Soft Savings

B.

COPQ efficiency

C.

Median Savings

D.

Hard Savings

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Question # 10

A valid Multiple Linear Regression (MLR) is characterized by all of these except _______________________.

A.

It is an assumption that the X’s (inputs) are not correlated to each other

B.

The X’s (inputs) are assumed to be independent of each other

C.

MLR is conducted based on a deliberate form of experimentation

D.

The Residuals from MLR analysis have to be Normally Distributed

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Question # 11

Which statement(s) are incorrect for the Regression Analysis shown here? (Note: There are 2 correct answers).

ICBB question answer

A.

The air-fuel ratio explains most of the TurbineOutput variation

B.

The Regression explains over 98% of the process variation

C.

This Multiple Linear Regression has three statistically significant independent variables

D.

If the air-fuel ratio increases by 1, the TurbineOutput more than triples

E.

The SteamExitTemp explains the most variation of the TurbineOutput

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Question # 12

What is the Ppk of a process with a spread of 24 units, an average of 68, an upper limit of 82 and a lower limit of 54?

A.

1.68

B.

2.00

C.

4.00

D.

4.42

Full Access
Question # 13

Which statement(s) are correct about the Regression shown here? (Note: There are 2 correct answers).

ICBB question answer

A.

The dependent variable is the outside temperature

B.

The relationship between outside temperature and number of customers per hour is a Linear Regression

C.

The dashed lines indicate with 95% confidence where all of the process data should fall between

D.

The dashed lines indicate with 95% confidence the estimate for the Quadratic Regression Line

E.

The predicted number of customers per hour is close to 5 if the outside temperature is 10 deg C

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Question # 14

In a good Measurement System the most variation will be with part-to-part measurements. What should you do if the majority of variation is associated with the Gage R&R assuming the gage is technically capable?

A.

Focus on fixing the Repeatability and Reproducibility of the measurement device

B.

Purchase a new machine

C.

Focus on trimming the Part-to-Part variation

D.

Run another MSA test with the machine

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Question # 15

The two types of data that are to be used in Statistical Analysis are Attribute and Variance.

A.

True

B.

False

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Question # 16

If in an experiment all possible variable pairs sum to zero the design is Orthogonal.

A.

True

B.

False

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Question # 17

Assessing process proportion as opposed to evaluating a process with respect to a set target can be done using which of these?

A.

Process proportion equals some value range

B.

Process proportion equals some desired value

C.

Target is current

D.

Proportion of the tail is equal

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Question # 18

All the data points that represent the total set of information of interest is called the ________________ .

A.

Population

B.

Sample

C.

Frame

D.

Spread

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Question # 19

Which one of these tools is frequently used to help drill down to possible causes once a Fishbone Diagram is constructed?

A.

3 When Analysis

B.

5 Why Analysis

C.

Ishikawa Diagram

D.

Skeleton Diagnostic

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Question # 20

It would be more likely than not for a Belt conducting a Regression Analysis to find that the _______________________.

A.

r2 value is smaller than the absolute value of r

B.

Correlation Coefficient equals r2

C.

Coefficient of Determination is less than r2

D.

Correlation Coefficient equals r divided by 2

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Question # 21

Which statement(s) are correct about the DOE Factorial plot output here? (Note: There are 3 correct answers).

ICBB question answer

A.

Two factors were operated at 3 levels each

B.

The highest tool age was achieved with metal hardness at high level while keeping the cutting speed at the low level

C.

The design indicated above is a 32 factorial design

D.

The cutting speed and cutting angle are at the low level for the least tool age achieved

E.

All factors had 2 levels in the experiment

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Question # 22

If an experiment has 5 factors and no replicates for a 2-level Experimental Design with 16 experimental runs which statement is incorrect?

A.

The Experimental Design is half-fractional

B.

The Main Effects are confounded with only 4-way interactions

C.

The Main Effects for the 5 factors are not aliased or confounded but the 2-way interactions are confounded with the 3-way interactions

D.

The experiment has 8 experimental runs with the first factor at the high level

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Question # 23

Range Charts are the technique used to determine if ______________ are occurring within the subgroups of the SPC Charts.

A.

Common Causes

B.

Special inspections

C.

Unnatural forces

D.

Special Causes

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Question # 24

Kanban establishes a means of monitoring production, conveyance and delivery information such that efficient flow is established. The method used by Kanban is to require a _________ before anything moves.

A.

Sign-off

B.

Signal

C.

Bell to ring

D.

Work order

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Question # 25

Sally and Sara sell flower pots at their garage sale. Sally motivates Sara mentioning that they will sell a minimum of 15 pots per day if the outside temperature exceeds 60o F. From a sample, whose population is assumed to follow a Normal Distribution, taken for 30 days at 60 degrees or more an average of 13.6 pots per day were sold with a Standard Deviation of 0.7 pots. The statistical Degrees of Freedom for this example are?

A.

1

B.

29

C.

30

D.

31

E.

2

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Question # 26

The primary objective in removal of waste is to improve the Order Production Cycle where the time from _________________ to the time of receipt of payment is compressed.

A.

Shift start

B.

Product development

C.

Receipt of an order

D.

New fiscal year

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Question # 27

Kanban establishes a means of monitoring production, conveyance and delivery information such that efficient flow is established. The method used by Kanban is to require a _________ before anything moves.

A.

Sign-off

B.

Signal

C.

Bell to ring

D.

Work order

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Question # 28

Kaizens or Kaikakus and Six Sigma projects are intended to create breakthrough, significant process improvement versus minor, incremental improvements.

A.

True

B.

False

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Question # 29

Accuracy can be assessed in several ways and a fairly accurate means of measurement is visual comparison.

A.

True

B.

False

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Question # 30

Handling of warranty returns, process improvement team meetings and rework to meet customer expectations are all examples of business costs that are classified as ________________ .

A.

Nuisance

B.

Non-value Add

C.

Necessary

D.

Unavoidable

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Question # 31

A Personal Trainer was assessing her workout class participants for their body fat content and had to include data for her analysis. One of the columns listed the range of weight of the people included in the studies. This required plotting a Histogram of the weight of the people assessed for their body fat content. While drawing the Histogram the x-axis contained a certain scale of data. Pick the scale of data that is appropriate for Histograms.

A.

Ordinal Scale Data

B.

Ration Scale Data

C.

Nominal Scale Data

D.

Interval Scale Data

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Question # 32

A Belt rearranged the location of the parts inventory for a rework station locating the most often used parts to be within hand reach of the repair person. This rearrangement resulted in quicker repair times by eliminating one of seven major elements of waste which is the Waste of __________.

A.

Motion

B.

Conveyance

C.

Inventory

D.

Waiting

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Question # 33

Fractional Factorial Designs are used to analyze factors to model the output as a function of inputs if Hypothesis Testing in the Analyze Phase was inadequate to sufficiently narrow the factors that significantly impact the output(s).

A.

True

B.

False

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Question # 34

The validity of the decision made with Hypothesis Testing is dependent upon all of these except ___________________.

A.

Beta risk

B.

Alpha risk

C.

Range of data

D.

Sample size

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Question # 35

Fractional Factorial, ____________and Response Surface Method are types of planned experiments.

A.

Multi-Vari Analysis

B.

Baldridge Channels

C.

One Factor at a Time or OFAT

D.

Factorial Design

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Question # 36

Which of these items contribute to what is necessary for successful Kaizen events?

A.

Analysis tools

B.

Management support

C.

Operator support

D.

All of these answers are correct

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Question # 37

The English words used for the 5S’s are __________ , _____________ , Shining, Standardizing and Sustaining. (Note: There are 2 correct answers).

A.

Shaping

B.

Sorting

C.

Shifting

D.

Straightening

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Question # 38

The English words used for the 5S’s are Sorting, Straightening, _____________ , __________ and Sustaining. (Note: There are 2 correct answers).

A.

Shaping

B.

Shining

C.

Standardizing

D.

Signing

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Question # 39

Which of these might contribute to similar distributions having Unequal Variance?

A.

Extreme tails

B.

Outliers

C.

Multiple Modes

D.

All of the above

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Question # 40

The two types of data that can be used in Statistical Analysis are Attribute and Variable.

A.

True

B.

False

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Question # 41

The Waste of Overproduction is defined as ______________________.

A.

The unnecessary movement of people and equipment

B.

The liability of materials that are bought, invested in and not immediately sold or used

C.

Producing more than the next step needs or more than the customer buys

D.

The extra movement of material

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Question # 42

What conclusion is most correct about the Experimental Design shown here with the response in the far right column?

ICBB question answer

A.

No factor has enough statistical confidence greater than 95% to have an impact on the response rate

B.

Constant, Adv and Bev are the only factors statistically affecting the response rate with 95% confidence or more

C.

If the Adv is increased from the low level to the high level, the response rate increases

D.

The response level is statistically concluded to only need the Adv and Bev factors set at the low level to get the largest response rate

E.

This design does not have enough experimental runs to conclude anything as evidenced by the lack of P-values in the MINITABTM output

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Question # 43

Questions that can be best answered by a Visual Factory include all of these except _____________________.

A.

Are downtime issues easily noted?

B.

Can extra inventory be seen easily?

C.

Are unneeded tools or supplies easily noted?

D.

Are setups optimized for lower scrap levels?

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Question # 44

Customers make their decisions based on Features, Integrity (of the seller) Delivery and ___________?

A.

Color

B.

Expense

C.

Season

D.

None

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Question # 45

The relationship between a response variable and one or more independent variables is investigated and modeled by use of __________________.

A.

X-Y Matrix

B.

Baldridge Assessment

C.

Analysis of Variance (ANOVA)

D.

Critical X's Definition

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